UNSHAPED REFRACTORIES
Monolithic solutions, faster installation, fewer joints, complex shapes
Unshaped or monolithic refractories are supplied in powder or granular form and formed in-situ during installation. They eliminate brick joints, reduce installation time, and allow lining of complex geometries impossible with shaped bricks.
Company Profile (PDF)Industries Served
ALL PRODUCTS, UNSHAPED REFRACTORIES
Plastic Refractories
Ready-to-use rammable plastic refractory for burner blocks, patching and monolithic linings
Low Cement Castables (LCC)
High-strength castables with 3–5% cement, the industry standard for steel ladles
Ultra Low Cement Castables (ULCC)
Premium monolithics with <1.5% cement for the most demanding high-wear zones
Ramming Mass
Silica, neutral and basic ramming mass for jointless induction furnace linings
Coil Coat & Patching Material
Fused alumina coil grout and patching material for coreless induction furnace linings
Non-Wetting Aluminium Contact Castables
Low cement, non-wetting castables for melting and holding furnaces, launders and cast house
Gunning Materials
Gunning mass, gunning castable and cement gunning material for in-situ hot repairs
Taphole & Filling Mass
ZrO₂-Cr₂O₃ based filling mass for taphole and free-flow area maintenance
1750°CRefractory Mortars
High alumina, fireclay, basic and acid-proof mortars for jointing, finishing and minor repair work
Conventional Castables (Fireclay-Based)
Cost-effective fireclay-based castables (15–25% cement) for general furnace linings and backup applications
1800°CInsulating Castables
Lightweight, low-conductivity castables (0.90–1.60 g/cc) for backup insulation, 1250–1800°C
NEED A RECOMMENDATION?
Our engineers specify the right grade for your operating conditions
Talk to an EngineerUNSHAPED REFRACTORIES, KEY PROPERTIES AT A GLANCE
Indicative property ranges across our unshaped refractories portfolio. Use this table to shortlist a sub-family before reviewing the full per-grade data sheet on the product page.
| Product | Max Temp | Al₂O₃ | Bulk Density | Cement | Specification | Sintered density | Joint thickness | Water |
|---|---|---|---|---|---|---|---|---|
| Low Cement Castables (LCC) | 1650°C | 60-90% | 2.7-3.0 g/cc | 3-8% | — | — | — | — |
| Ultra Low Cement Castables (ULCC) | 1700°C | 70-95% | 2.8-3.1 g/cc | <3% | — | — | — | — |
| Conventional Castables | 1500°C | 40-70% | 2.2-2.6 g/cc | 15-25% | — | — | — | — |
| Ramming Mass | 1700°C | 70-95% (alumina) | — | — | Silica/Magnesia grades available | 2.8-3.2 g/cc | — | — |
| Gunning Materials | 1600°C | 60-85% | 2.4-2.8 g/cc | — | Wet/Dry gunning grades | — | — | — |
| Plastic Refractories | 1500°C | 50-70% | 2.3-2.6 g/cc | — | Pre-mixed plastic form | — | — | — |
| Refractory Mortars | 1750°C | 30-95% | 1.85-2.70 g/cc | — | — | — | 1-4 mm | — |
| Conventional Castables (Fireclay) | 1500°C | 38-72% | 2.2-2.55 g/cc | 15-25% | — | — | — | 8-12% |
Values are typical ranges across stocked grades. Exact data sheets per grade and brand are available on request.
Need help choosing the right sub-family for your equipment? Talk to a refractory engineer →