Unshaped Refractories 1800°C

PLASTIC REFRACTORIES

Ready-to-use rammable plastic refractory for burner blocks, patching and monolithic linings

PRODUCT OVERVIEW

Plastic refractories are stiff, putty-like mixes supplied ready to install — rammed or pneumatically gunned into place and then dried in service. Phosphate-bonded high-alumina grades develop strength rapidly on heating and give excellent volume stability around complex shapes. They are ideal for burner blocks, kiln nose rings, patching and any lining around tubes or irregular geometry where casting is impractical. CUMI supplies clay, high-alumina and SiC plastic grades.

Plastic Refractories

KEY PROPERTIES

Al₂O₃ Range

45 – 90%

Max Service Temp

1400 – 1800°C

Bulk Density (fired)

2.2 – 2.7 g/cc

Bond Type

Phosphate / air-setting

Installation

Ramming / gunning — ready to use

Volume Stability

Excellent

APPLICATIONS

Burner blocks & burner quarls
Boiler & furnace wall patching
Cement kiln hood & nose ring repair
Reheating furnace localised repair
Ladle & launder patching
Monolithic linings around tubes & penetrations

TECHNICAL SPECIFICATIONS

GradeAl₂O₃Bulk DensityCCSMax Temp
Clay Plastic42-48%2.2 g/cc30 MPa1400°C
HA-70 Plastic68-72%2.5 g/cc50 MPa1700°C
HA-80 Plastic78-82%2.7 g/cc70 MPa1800°C

* Test conditions: IS 1528 (India) / ASTM C-133 / EN 1402. Values are typical — exact data sheets available on request.

AVAILABLE GRADES

Clay-based (45% Al₂O₃)High-Alumina (70-80%)SiC PlasticPhosphate-bonded patching

INSTALLATION NOTES

  1. 1

    Supplied ready to use — do not add water to phosphate-bonded grades

  2. 2

    Ram in 25–50 mm layers with a pneumatic rammer; key into anchors for vertical/overhead work

  3. 3

    Cut vent holes for moisture/volatile escape before heat-up

  4. 4

    Controlled dry-out: 30°C/hr to 350°C with holds; phosphate bond develops strength on first firing

WHY BUY FROM SHANKER AGENCIES

Shanker Agencies supplies CUMI plastic refractories in clay, high-alumina and SiC grades, with guidance on anchor layout and dry-out for burner blocks and patch repairs.

PARTNER BRANDS

CUMI Calderys

FREQUENTLY ASKED QUESTIONS

A plastic refractory is a stiff, putty-like refractory mix supplied ready to install — you ram or gun it into place and dry it in service, rather than casting it. Phosphate-bonded high-alumina grades develop strength quickly on heating and hold their shape around complex geometry, making them ideal for burner blocks, patching and linings around tubes.

QUICK INFORMATION

Max Temperature

1800°C

Category

Unshaped Refractories

Grades Available

4 Standard Grades

Industries Served

SteelCementAluminumPetrochemicalFoundry

Brands We Supply

CUMI

Calderys

📦 Quick Delivery

Standard grades in stock — Delhi warehouse. Pan-India delivery in 2–5 days. Same-day dispatch for urgent orders ≤ 2 MT.

READY TO ORDER OR NEED A SAMPLE?

Our engineers can recommend the exact grade for your application. Sample kits available for trials. No minimum order on standard grades.