Flow Control 1600°C

SUBENTRY NOZZLES (SEN)

Direct steel from tundish to mould with precision flow control for surface quality

PRODUCT OVERVIEW

Subentry nozzles (SEN) are immersed in the liquid steel pool inside the continuous casting mould, directing steel flow below the meniscus. The flow pattern created by the SEN geometry directly influences slab surface quality, solidification uniformity, and inclusion distribution. Premium SEN design reduces oscillation marks and improves yield.

Subentry Nozzles (SEN)

KEY PROPERTIES

Port Design

Single / Dual port — custom angles

Anti-clogging

Zirconia insert at steel-contact bore

Immersion Depth

Customer-specified

Thermal Shock

Extremely high resistance required

Life

1 sequence (4–12 heats typical)

Material

Al₂O₃-C with ZrO₂-C bore insert

APPLICATIONS

Slab continuous caster (single or multi-strand)
Bloom and beam blank caster
Billet caster with tundish nozzle
High-speed casting with electromagnetic stirring

TECHNICAL SPECIFICATIONS

GradeAl₂O₃CarbonZrO₂ InsertService LifeMax Temp
Slab SEN Std65%20%90%1 sequence1600°C
Slab SEN Prem70%18%95%2 sequences1600°C
Fused Silica1 sequence1500°C

* Test conditions: IS 1528 (India) / ASTM C-133 / EN 1402. Values are typical — exact data sheets available on request.

AVAILABLE GRADES

Al₂O₃-C (Slab SEN)Fused Silica SENZirconia Insert SENStopper Rod SEN

INSTALLATION NOTES

  1. 1

    Pre-heat SEN to 1000–1100°C using dedicated SEN pre-heater (minimum 45 minutes)

  2. 2

    Never cold-insert SEN into liquid steel — thermal shock will crack it immediately

  3. 3

    Align SEN centrally in mould — offset causes asymmetric flow and quality problems

  4. 4

    Apply anti-oxidation paste to upper flange and tundish bottom nozzle interface

WHY BUY FROM SHANKER AGENCIES

IFGL (India's leading flow control refractory manufacturer) has developed SEN designs optimised for each major Indian caster configuration. Shanker Agencies supplies IFGL SEN with the full plant-specific documentation package.

PARTNER BRANDS

IFGL Refractories TRL Krosaki

QUICK INFORMATION

Max Temperature

1600°C

Category

Flow Control

Grades Available

4 Standard Grades

Industries Served

Steel

Brands We Supply

IFGL Refractories

TRL Krosaki

📦 Quick Delivery

Standard grades in stock — Delhi warehouse. Pan-India delivery in 2–5 days. Same-day dispatch for urgent orders ≤ 2 MT.

READY TO ORDER OR NEED A SAMPLE?

Our engineers can recommend the exact grade for your application. Sample kits available for trials. No minimum order on standard grades.