Flow Control 1600°C

MONOBLOCK STOPPERS

Isostatically pressed alumina-graphite stopper rods for precise tundish-to-mould flow control

PRODUCT OVERVIEW

The monoblock stopper (stopper rod) is an isostatically pressed alumina-graphite refractory rod that seats into the tundish nozzle to regulate steel flow into the continuous-casting mould. A ZrO₂-C nose insert resists erosion at the sealing point, and an internal argon line can purge the nose to prevent clogging. Precise stopper control governs mould level stability, vortex prevention and steel cleanliness. IFGL supplies a full range of alumina-graphite and oxygen-purging stoppers.

Monoblock Stoppers

KEY PROPERTIES

Material

Alumina-Graphite (Al₂O₃-C)

Al₂O₃ Content

45 – 60%

Carbon Content

25 – 35%

Max Service Temp

Up to 1600°C

Bulk Density

2.2 – 2.6 g/cc

Nose Insert

ZrO₂-C (erosion resistant)

APPLICATIONS

Tundish-to-mould flow control in continuous casting
Automatic mould level control
Vortex & slag entrainment prevention
Argon purging through stopper nose (anti-clog)
Billet, bloom & slab casting
Inclusion reduction in clean-steel grades

TECHNICAL SPECIFICATIONS

GradeAl₂O₃CarbonPorosityBulk DensityMax Temp
Standard MBS45-55%25-30%14-18%2.3 g/cc1600°C
ZrO₂-C Nose50-60%28-35%13-17%2.5 g/cc1600°C

* Test conditions: IS 1528 (India) / ASTM C-133 / EN 1402. Values are typical — exact data sheets available on request.

AVAILABLE GRADES

Alumina-Graphite MBSZrO₂-C Nose InsertMgO-C Nose GradeArgon-Purging Stopper

INSTALLATION NOTES

  1. 1

    Mount on the stopper-rod mechanism with correct alignment to the tundish well nozzle

  2. 2

    Preheat the tundish and stopper assembly per OEM schedule before casting

  3. 3

    Connect and verify argon purging line where fitted (anti-clogging)

  4. 4

    Match stopper nose to the tundish nozzle bore for a clean seal and accurate flow control

WHY BUY FROM SHANKER AGENCIES

Shanker Agencies supplies IFGL monoblock stoppers matched to your tundish well nozzle and caster type, including argon-purging designs for anti-clogging on aluminium-killed steels.

PARTNER BRANDS

IFGL

FREQUENTLY ASKED QUESTIONS

A monoblock stopper (or stopper rod) is an isostatically pressed alumina-graphite refractory rod used in continuous casting. It seats into the tundish nozzle and moves up and down to regulate the flow of molten steel into the mould. A zirconia-carbon nose insert resists erosion at the sealing point for accurate, stable flow control.

QUICK INFORMATION

Max Temperature

1600°C

Category

Flow Control

Grades Available

4 Standard Grades

Industries Served

Steel

Brands We Supply

IFGL

📦 Quick Delivery

Standard grades in stock — Delhi warehouse. Pan-India delivery in 2–5 days. Same-day dispatch for urgent orders ≤ 2 MT.

READY TO ORDER OR NEED A SAMPLE?

Our engineers can recommend the exact grade for your application. Sample kits available for trials. No minimum order on standard grades.