Acid Proofing 1000°C

ACID PROOF CEMENT

Silicate and resin-based acid-resistant cements for bedding and jointing acid-proof linings

PRODUCT OVERVIEW

Acid proof cement is the bedding and jointing material that holds acid-proof brick and tile linings together and seals them against chemical attack. Sodium/potassium-silicate (water-glass) types with a silicofluoride hardener give >96% acid resistance and service to ~1000°C; furan, epoxy and phenolic resin mortars handle organic chemistry and combined acid-alkali exposure at lower temperatures. Correct cement selection is as important as the brick itself.

Acid Proof Cement

KEY PROPERTIES

Acid Resistance

> 96% (the headline spec)

Service Temp (silicate)

Up to 1000°C

Bulk Density (set)

1.6 – 2.0 g/cc

Cold Crushing Strength

15 – 35 MPa

Silicate Chemistry

Water-glass + silicofluoride hardener

Resin Types

Furan / epoxy / phenolic

APPLICATIONS

Bedding & jointing acid-proof bricks and tiles
Chemical plant floor linings
Acid storage tank linings
Absorption & scrubbing towers
Pickling tank linings
Effluent/ETP channels & chimney linings

TECHNICAL SPECIFICATIONS

GradeacidResistmaxTempCCSuse
Sodium-Silicate>96%1000°C20 MPaMineral acid service
Potassium-Silicate>97%1000°C25 MPaHigh-temp acid service
Furan Resin>98%170°C30 MPaAcid + alkali / organic

* Test conditions: IS 1528 (India) / ASTM C-133 / EN 1402. Values are typical — exact data sheets available on request.

AVAILABLE GRADES

Sodium-Silicate TypePotassium-Silicate TypeFuran Resin MortarEpoxy / Phenolic Mortar

INSTALLATION NOTES

  1. 1

    Mix silicate cement with hardener strictly per ratio; use within pot life

  2. 2

    Apply over an installed membrane; bed bricks/tiles with full, void-free joints

  3. 3

    Cure silicate joints (acid-wash / "souring") before chemical exposure per supplier schedule

  4. 4

    Select chemistry by exposure: silicate for mineral acids, furan/epoxy for organic or mixed media

WHY BUY FROM SHANKER AGENCIES

Shanker Agencies supplies the complete Crown Ceramics acid-proof system — membrane, cement, bricks and tiles — with cement chemistry matched to your exact chemical exposure.

PARTNER BRANDS

Crown Ceramics

FREQUENTLY ASKED QUESTIONS

Acid proof cement is the bedding and jointing material that holds acid-proof brick and tile linings together and seals the joints against chemical attack. It is used in chemical plant floors, acid storage tanks, absorption and scrubbing towers, pickling tanks, effluent channels and chimney linings — wherever acid-resistant masonry is laid.

QUICK INFORMATION

Max Temperature

1000°C

Category

Acid Proofing

Grades Available

4 Standard Grades

Industries Served

ChemicalFertilizerEffluent TreatmentPharmaceuticalFood Processing

Brands We Supply

Crown Ceramics

📦 Quick Delivery

Standard grades in stock — Delhi warehouse. Pan-India delivery in 2–5 days. Same-day dispatch for urgent orders ≤ 2 MT.

READY TO ORDER OR NEED A SAMPLE?

Our engineers can recommend the exact grade for your application. Sample kits available for trials. No minimum order on standard grades.