ACID PROOF BRICKS
Dense vitrified bricks with 97–99%+ acid resistance for chemical vessels and reactors
PRODUCT OVERVIEW
Acid proof bricks are manufactured from selected clays fired to vitrification, producing a product with very low water absorption (0.1–6%), high density, and excellent chemical resistance to virtually all inorganic and organic acids except hydrofluoric acid (HF). They are bonded with acid-resistant cements (furan, phenolic, or potassium silicate based) to form acid-proof linings for chemical storage tanks, reaction vessels, absorption towers, and effluent channels.
KEY PROPERTIES
Water Absorption
< 0.5% (Class II) / 3–6% (Class I)
Acid Resistance
97% min (Class I) / 99%+ (Class II)
Alkali Resistance
75% min (Class I) / 85% (Class II)
Compressive Strength
40 – 50 MPa
Chemical Bond
Furan resin / Phenolic / K-silicate
Not Resistant To
Hydrofluoric acid (HF), hot alkalis
APPLICATIONS
TECHNICAL SPECIFICATIONS
| Grade | Absorption | Acid Resist. | Alkali Resist. | CCS | Size |
|---|---|---|---|---|---|
| Class I | 3-6% | 97% min | 75% | 40 MPa | 230×113×65mm std |
| Class II | <2% | 99% min | 85% | 50 MPa | 230×113×65mm std |
| Class III | <0.5% | 99.5% min | 90% | 55 MPa | Custom |
| Carbon-Fill | <1% | 99.5% min | 95% | 45 MPa | Standard + custom |
| Anti-static | <2% | 99% min | 85% | 45 MPa | 230×113×65mm std |
* Test conditions: IS 1528 (India) / ASTM C-133 / EN 1402. Values are typical — exact data sheets available on request.
AVAILABLE GRADES
INSTALLATION NOTES
- 1
Surface preparation: concrete or steel substrate must be clean, dry, and free of oil/grease
- 2
Apply primer coat — epoxy primer for steel, concrete primer for concrete substrate
- 3
Use appropriate acid-resistant cement: furan resin (best acid resistance), phenolic resin, or potassium silicate
- 4
Bed mortar thickness: 3–6 mm, applied to both brick and substrate (buttered joint)
- 5
Joint width: 3–6 mm, fully filled with acid-resistant mortar
- 6
Curing: furan resin mortars — 24 hrs at 25°C before any chemical exposure; heat curing improves performance
- 7
Test before commissioning: hydraulic leak test or chemical spot test
WHY BUY FROM SHANKER AGENCIES
Shanker Agencies supplies Crown Ceramics acid proof bricks (IS 4860 compliant) along with the complete range of Chemset acid-resistant mortars and cements. We provide lining design support for new constructions and repair specification for existing linings.
PARTNER BRANDS
QUICK INFORMATION
Max Temperature
900°C
Category
Acid Proofing
Grades Available
5 Standard Grades
Industries Served
Brands We Supply
• Crown Ceramics
• Mahakoshal
📦 Quick Delivery
Standard grades in stock — Delhi warehouse. Pan-India delivery in 2–5 days. Same-day dispatch for urgent orders ≤ 2 MT.
READY TO ORDER OR NEED A SAMPLE?
Our engineers can recommend the exact grade for your application. Sample kits available for trials. No minimum order on standard grades.