Insulation 1000°C

MICROPOROUS INSULATION

Ultra-low-conductivity microporous panels for back-up insulation in tight spaces

PRODUCT OVERVIEW

Microporous insulation is built from fumed (pyrogenic) silica with infrared opacifiers and reinforcing fibre, engineered so the pore size is below the mean free path of air molecules. The result is the lowest thermal conductivity of any solid insulation — around 0.020–0.030 W/m·K — letting a thin panel match the performance of a much thicker conventional board. Ideal for back-up insulation where space and shell temperature are both constrained.

Microporous Insulation

KEY PROPERTIES

Thermal Conductivity

0.020 – 0.030 W/mK (the headline spec)

Max Service Temp

Up to 1000°C

Bulk Density

250 – 450 kg/m³

Thickness Saving

Up to 50% vs conventional board

Compressive Strength

0.4 – 1.5 MPa

Forms

Board, panel, machinable block

APPLICATIONS

Steel ladle & tundish back-up insulation
Furnace back-up lining in space-constrained shells
Foundry & investment casting insulation
Kiln car back-up insulation
High-temperature process equipment heat shields
Energy-storage & thermal-barrier applications

TECHNICAL SPECIFICATIONS

GradeThermal Cond.maxTempBulk DensityForm/Size
Board0.022 W/mK1000°C320 kg/m³Rigid board
Flexible Panel0.025 W/mK1000°C280 kg/m³Encapsulated panel
Machinable Block0.028 W/mK1000°C420 kg/m³Block

* Test conditions: IS 1528 (India) / ASTM C-133 / EN 1402. Values are typical — exact data sheets available on request.

AVAILABLE GRADES

Microporous BoardFlexible / Encapsulated PanelMachinable BlockFoil-faced Panel

INSTALLATION NOTES

  1. 1

    Cut boards with a fine-tooth saw; wear respiratory protection for dust

  2. 2

    Install as a back-up layer behind the dense/fibre hot-face lining — never on the hot face

  3. 3

    Keep panels dry; encapsulated/foil-faced grades resist handling damage

  4. 4

    Use to cut shell temperature or save lining thickness where space is limited

WHY BUY FROM SHANKER AGENCIES

Shanker Agencies supplies microporous insulation panels for ladle, tundish and furnace back-up where shell temperature and space are critical — with heat-loss calculation to size the layer.

PARTNER BRANDS

Calderys Divine Cerawool

FREQUENTLY ASKED QUESTIONS

Microporous insulation is a solid made from fumed (pyrogenic) silica with infrared opacifiers and reinforcing fibre, engineered so its pores are smaller than the mean free path of air molecules. This suppresses heat transfer by gas conduction, giving the lowest thermal conductivity of any solid insulation — around 0.020–0.030 W/m·K.

QUICK INFORMATION

Max Temperature

1000°C

Category

Insulation

Grades Available

4 Standard Grades

Industries Served

SteelPetrochemicalCementPowerHeat Treatment

Brands We Supply

Calderys

Divine Cerawool

📦 Quick Delivery

Standard grades in stock — Delhi warehouse. Pan-India delivery in 2–5 days. Same-day dispatch for urgent orders ≤ 2 MT.

READY TO ORDER OR NEED A SAMPLE?

Our engineers can recommend the exact grade for your application. Sample kits available for trials. No minimum order on standard grades.